Driving Techniques and Car Control
Differentials and limited slip diffs
LSD

Firstly, some definitions...

A differential is a mechanical device which allows a flexible division of drive between wheels to allow cornering

A limited slip differential (LSD) is a device which automatically reduces the loss of drive which can result from spinning wheels on one side of an axle. Spinning wheels are most likely to result from cornering while on the gas, pulling away from a stand still or accelerating in a car with lots of power

Now a little more depth...

Differentials - an introduction

Before understanding why a limited slip or locking differentials are important, first we'll briefly need to touch on why we need a differential in the first place. In simple terms, a differential is a device which allows for the differences in wheel speed which naturally occurs when a car turns a corner.

Figure 1: Turning circles of the two front wheels of a car
Turning circles

As you can see in Figure 1, the inside and outside wheels of a car turn in different radius corners, and thus need to rotate at different speeds (with the outside wheels traveling faster). However at least two of the wheels will also need to be linked to allow the car to be two wheel drive. Consider a front wheel drive car with the two front wheels linked together with no flexibility, such as with a solid axle between them.

In this case a certain amount of tension would build up when cornering as the outside wheel tries to rotate quicker that the inside wheel (due to the bigger arc it must go through). Eventually this tension would relive itself with a wheel skipping over the surface, or with a drive shaft snapping. This situation is obviously not a good one, so differentials where invented (see Figure 2).

Figure 2: A basic differential positioned between two driven wheels
Differential between an axle

As you can see, a diff is essentially a combination of cogs which work together to turn the wheels. It looks complicated, but it uses simple mechanics to allow the two wheels to rotate at different rates.

Figure 3: A close up of a differential (click to enlarge)
Differential

This is how the mechanism works:

The drive from the engine rotates the large red crown wheel (1), which is attached to the smaller green cogs (2). These planetary gears can rotate freely, but work together to turn the blue side gears, which are connected to the half shafts (3). If one wheel needs to rotate faster than the other, the green cogs permit this to happen. Simple really!

Here are some simple animations showing a diff in action. This first video shows a differential splitting the drive equally as the car drives in a straight line. Note that the blue shafts are connected to the wheels as shown in Figure 2.

This next video demonstrates how the diff allows the wheels to rotate at different speeds which is required when turning a corner.

Limited slip differentials

Differentials work by allowing a flexible distribution of drive between the wheels on an axle, which allows for the different rates of rotation while cornering. However this flexibility is also the differential's weakness, as it will always allow drive to 'escape' via the easiest route. So if you are turning a corner while hard on the gas in a powerful car, you can find that the inside wheel starts spinning (due to the weight transfer leading to less grip), and you lose the ability to put power down on the road via the outside wheel. This isn't good, especially if you're trying to put in a good time on the track, and this is why the limited slip differential (LSD) was invented. The differentials shown in the diagrams above are known as 'open' diffs which means they have no mechanism to prevent this drive loss. The first LSDs connected the two half shafts together with a clutch pack allowing a limited amount of clutch slip between each side of the axle. This allowed for the relatively small differences in rotation while cornering, but prevented violent wheelspin from just one of the wheels which could lead to loss of drive.

A Quaife limited slip differential
Quaife LSD

Types of limited slip differential

Today there are a variety of differentials which can reduce unwanted wheelspin on one side of an axle, which is prevented using either viscous, mechanical, hydraulic and electronic systems. A simplified example of a clutch type LSD is illustrated in Figure 4 below. Many race bred cars have LSDs fitted as standard, especially powerful front wheel drive cars which are more prone to wheelspin while pulling out of a corner.

Figure 4: A clutch type LSD
Limited slip differential

In Figure 4 above, the simple open differential has been fitted with a clutch (1). This clutch prevents the two blue side gears from freely rotating independently which can help in the occasions when drive loss would be an issue, however there is enough flexibility in the system to allow small differences such as when cornering. Clutch packs such as these as usually held together by a spring, which automatically keeps the clutch tight even when it has worn down. The strength of the spring determines how aggressive the LSD becomes.